Please use this identifier to cite or link to this item: http://hdl.handle.net/11455/2406
標題: 複合加工機之動力刀塔設計技術與分析研究
The Design and Analysis of Power Turret in Multi-Task Machining Center
作者: 周昆民
Chou, Kun-Min
關鍵字: Multi-Task Machining Center;車銑複合機;Power Tool Turret;Quick turn precision positioning;動力刀塔;快速迴轉精密定位
出版社: 機械工程學系所
引用: 【1】蕭錫鴻,「複合化工具機技術」,2005 【2】劉廷芳,「CNC車床車銑複合化功能探討」,PMC技術通報70期,2000 【3】台中精機,”精機集團通訊月刊”,July 2009 【4】魏肇治,「C軸動力刀塔介紹」,精機集團通訊,2005 【5】初福春,”數控轉塔刀架技術發展及其應用”,2004 【6】實威科技,” COSMOS Works電腦輔助功能分析”,全華圖書出版社,2007 【7】MORI SEIKI,「NL SERIES 型錄」,2004 【8】Gleason Works Co., Curvic Couplings Dimension Sheet Explanations, , 1973 【9】Rochester, New York.Gleason Works Co., Fixed Curvic Couplings, Rochester, New York. , 1973 【10】黃偉哲,「C軸動力刀塔之刀座介面介紹」,精機集團通訊,2007 【11】富達興企業有限公司,「複合加工動力刀座型錄」,2007 【12】林政達,”曲齒聯軸器加工誤差及定位精度之研究”,國立中山大學機械工程研究所,碩士論文,2000 【13】劉洛瑩,”曲齒聯軸器創成加工設計與製造之研究”,國立中山大學機械與機電工程研究所,碩士論文,2002 【14】張信良,”齒輪傳動技術”,國立虎尾科技大學動力機械系,2008 【15】郭韋克,” 3-D模型重建及有限元素法軟體前處理發展”,國立成功大學機械工程學系所,碩士論文,2003 【16】六鑫機械公司,”動力刀塔說明書”,2005 【17】BARUFFALDI,「伺服刀塔使用說明書」,2003 【18】DUPLOMATIC, “伺服刀塔使用手冊”,2006 【19】陳德文,”加工機動力刀塔傳動結構改良”,2003 【20】盧金鼎,劉滿銀” 數控轉塔刀架的開發應用”,1998
摘要: 
一座具有換刀速度、定位精度、機構剛性的動力刀塔,能使車銑複合機功能更完善,並可充分展現高效率與多樣化之加工性能。針對傳統銑削刀塔及日本、韓國、歐洲刀塔做一比較說明;擷取各國優點為目標,開發出高精度、高剛性之動力刀塔。應用三片式曲齒聯軸器於旋轉與定位的刀盤上,以達到所需的定位精度與定位剛性。透過機構模擬軟體COSMOS Design STAR網格化與材質的設定,將結構件施以邊界條件,完成分析模型的建立來掌握結構剛性。
利用組裝完成的機構來測試刀塔結構的剛性,得知曲齒聯軸器受力1000kg與2000kg之變形量各為80.2μm及175.6μm,與分析值98.9μm及198.2μm產生誤差,其差異原因為曲齒聯軸器定位精度要求高,齒型加工精度若有偏差,在嚙合時造成不良的接觸而負載不均勻,導致齒盤的同心度、垂直度受到影響,進而使定位精度成為誤差的因素。

A power tool turret has fast speed of change, accuracy position and rigid body can let Multi-Task Machining Center be better, also to demonstrate high efficiency and diversification of the process ability. The research based on the traditional milling turret comparisons turret of Japan, Korea, and Europe, and analysis and develops a high precision, high rigidity of the power tool turret. In order to achieve the required positioning accuracy and rigid positioning by using three-curved gear coupling type and location of knife on a rotating disk, the research using simulation software COSMOS Design STAR to analysis and build structural rigidity.
To get the experiment data, the research is based by a turret body structure experiments. the results shows the deformation is 80.2μm and 175.6μm of 1000kg and 2000kg, and simulations results shows 98.9μm and 198.2μm errors. The reasons for the difference is due to gear coupling requiring high precision positioning when the adverse load so that produced a positioning accuracy error.
URI: http://hdl.handle.net/11455/2406
其他識別: U0005-0508201021314300
Appears in Collections:機械工程學系所

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