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標題: 超指向麥克風陣列應用於微銑削刀具磨耗之研究
Application of Superdirective Microphone Arrays for The Micro-Tool Wear Monitoring
作者: 劉彥宏
Liou, Yan-Hung
關鍵字: tool monitoring;刀具偵測;beamforming;Wiener filter;波束成型法;偉納濾波
出版社: 機械工程學系所
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本研究探討超指向麥克風陣列波束成型法(SDB)在切削加工時之噪音濾除之能力。系統整合偉納濾波器(WF),建立SDB+WF濾波系統,分析系統對不同方向與距離噪音之濾除能力,最後並整合LVQ 辨識系統以驗證其在刀具磨耗辨識之應用性能。
實驗結果顯示,系統與偉納濾波整合後能有效濾除干擾訊號,相較於延遲加總陣列系統(Delay and Sum),可以得到較佳之濾波效果,在刀具磨耗辨識應用中,整合此陣列之偵測系統可明顯較採用延遲加總麥克風陣列或單一麥克風系統提升系統之辨識成功率,由約67% 提升至79%。

The micro-mechanical machining technology draws much more attention in industry lately. However, due to the easier tool breakage and wear in micro machining than conventional counterpart, the tool wear monitoring system plays an important role in the development of this technology. In tradition, an experienced technician can identify the cutting condition based on the sound generated during the cutting. Therefore, the audible sound single was expected to be a candidate signal for monitoring the tool condition system. However, the background noise always contaminates the signal obtained by microphone system and reduces the chance to be applied in industry. In order to reduce the noise effect, the development of an effective filter is an important step in developing the sound based monitoring system.
The objective of this research is to study the capability of noise reduction for the super directive microphone array in micro milling. The microphone array integrated with Wiener filter was designed and implemented to analyze its effect on reducing the noises from different directions and distances. By integrated with LVQ classifier, its effect on the micro tool wear monitoring was verified as well.
The results show that the implemented system can reduce the noise from different direction effectively. By the way, its performance in noise reduction was observed to be better than adopting the delay and sum algorithm. In the study of tool wear monitoring in micro machining, a 12% increase of the classification rate was observed for the monitoring system integrated with super directive microphone array than that with delay and sum microphone array or only single microphone system.
其他識別: U0005-3008201002451300
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