Please use this identifier to cite or link to this item: http://hdl.handle.net/11455/2860
標題: 應用田口實驗法之微細加工參數規劃
Design of Micro-Machining Parameters by Using Taguchi Method
作者: 林宗岳
Lin, Chung-Yueh
關鍵字: 田口實驗規劃法;Taguchi design;微細加工;micromachining processing
出版社: 機械工程學系所
引用: 【1】 M. Azuddin and W. Abdullah,2009,” A Study on Surface Roughness and Burr Formation of Al6061 with Different Spindle Speed and Federate for Small End Milling Cutter”, International Journal of Integrated Engineering. 【2】 Sinan Filiz,2006, ” An experimental investigation of micro-machinability of copper 101 using tungsten carbide micro-endmills ” , International Journal of Machine Tools & Manufacture 47 (2007) 1088–1100. 【3】 J. Chae,2005,” Investigation of micro-cutting operations”, International Journal of Machine Tools & Manufacture 46 (2006) 313–332. 【4】 P.G. Benardos,2002, “Prediction of surface roughness in CNC face milling using neural networks and Taguchi’s design of experiments”, Robotics and Computer Integrated Manufacturing 18 (2002) 343–354. 【5】 Z.J. Yuan,1996,” Effect of diamond tool sharpness on minimum cutting thickness and cutting surface integrity in ultraprecision machining”, Journal of Materials Processing Technology 62 (1996) 327-330. 【6】 J. Schmidt,2004,” Micro cutting of steel”, Microsystem Technologies 10 (2004) 167–174. 【7】 H. Weule,” Micro-Cutting of Steel to Meet New Requirements in Miniaturization”, Institute of Machine Tools and Production Science, University of Karlsruhe (TH), Germany. 【8】 Kuan-Ming Li,2010,” Experimental evaluation of minimum quantity lubrication in near micro-milling”, Journal of Materials Processing Technology 210 (2010) 2163–2170. 【9】 M. Taka’cs,2003,” Micromilling of metallic materials”, Journal of Materials Processing Technology 138 (2003) 152–155. 【10】 Michael P. Vogler,2004,” On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part I: Surface Generation”, Journal of Manufacturing Science and Engineering. 【11】 Michael P. Vogler,2004,” On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part II: Cutting Force Prediction”, Journal of Manufacturing Science and Engineering. 【12】 A. Aramcharoen,2009,” Size effect and tool geometry in micromilling of tool steel”, Precision Engineering 33 (2009) 402–407. 【13】 G. Bissacco,” Size Effects on Surface Generation in Micro Milling of Hardened Tool Steel”, Department of Manufacturing Engineering and Management Technical University of Denmark, Lyngby, Denmark. 【14】 Martin B.G. Jun,2006,” Estimation of effective error parameters in high-speed micro-endmilling”, International Journal of Machine Tools & Manufacture 47 (2007) 1449–1454. 【15】 G. Bissacco,2005,” Micromilling of hardened tool steel for mould making applications”, Journal of Materials Processing Technology 167 (2005) 201–207. 【16】 L. Uriarte,2005,”Error budget and stiffness chain assessment in a micromilling machine equipped with tools less than 0.3mm in diameter”, Precision Engineering 31 (2007) 1–12. 【17】 莊殷,民國九十三年,” 高速微銑削技術於批量微細電極製作之研究”,中國機械工程學會第二十一屆全國學術研討會論文集。 【18】 丁志華,” 田口實驗計畫法簡介”,微毫米通訊第八卷第三期。 【19】 王雪娥,2006,” 以田口法規劃曲面切削之研究”, 第五屆精密製造學術研討會論文集。 【20】 金繼昌,民國八十三年,”CNC工具機定位精度研究—以田口方法設定控制器伺服參數”,國立中興大學機械工程研究所碩士論文。 【21】 邱奕琛,民國九十年,”類神經田口法在加工毛邊預測及最佳化參數之應用”, 國立中興大學機械工程研究所碩士論文。 【22】 褚長興,民國八十九年,”CNC電腦油壓衝床最佳伺服參數之探討”, 國立中興大學機械工程研究所碩士論文。 【23】 陳健峰,民國九十一年,”微量潤滑劑之高速銑削實驗探討”, 國立中興大學機械工程研究所碩士論文。 【24】 張志昌,民國八十九年,”應用田口法於大型引伸板件最佳壓板結構之有限元素分析”, 國立中興大學機械工程研究所碩士論文。 【25】 黃仲賢,民國九十九年,”應用AE技術於微細鑽孔監測”, 國立中興大學機械工程研究所碩士論文。 【26】 田口玄一原著,山本昌吾主編,民國八十八年再版,”田口式品質工程講座2製造階段的品質工程”,中國生產力中心出版。 【27】 羅錦興著,蔡榮三主編,1999年,”田口品質工程指引”,中國生產力中心出版。 【28】 葉怡成著,民國90年,”實驗計畫法—製程與設備最佳化”,五南圖書出版股份有限公司。 【29】 李輝煌著,民國93年2版,”田口方法—品質設計的原理與實務”,高立圖書有限公司出版。
摘要: 
近年來微細加工蓬勃發展,很多產業漸漸走向精微化。像是在機械業中的模具產業、醫工業的微流道模具製作、光電產業的微電極等等都需要用到。而精微加工還是個需要繼續研發的區塊,尚有許多問題急需解決。
本文使用的機台為勝弘科技有限公司研發的迷你型VE-430xxx高速高精雕銑加工機。配有氣動主軸,極限轉速為30000rpm。控制器為寶成集團寶元科技研發的LNC-M520i系列PC-BACED控制器,型號為Victortec M5200HSP高速高精運動控制器。並使用動力計KISTLER 9129AA來定位Z軸位置。
本文針對微細加工中的溝槽加工為主要議題。使用微細刀具切削加工溝槽,並量測其溝槽底部之表面品質。並使用實驗規劃法設計實驗並計算結果。其中因刀具本身強度與機台加工限制,加工參數選定與優化將是本文主要關注目標。並因微細切削加工與傳統一般尺寸加工之間存在著特性的差異。本文也將使用傳統一般尺寸之刀具進行加工,用以與微細切銷之結果相比較研究之間有何差異。此次實驗選定田口實驗規劃法來設計實驗並計算其結果。田口實驗規劃法是希望以較少的實驗數來取得有用的統計資訊,故可以快速並穩健的得到需要之結果。

In recent years, micromachining vigorous development in many industries gradually towards microscopic. Such as the mold in the machinery industry, microfluidic mold making in the medical industry, microelectrode of the optoelectronics industry will need to use. Micro-machining is a need to continue to develop the block, there are many issues need to be resolved.
This article uses the machine for milling machine for high-speed high carved Sheng-Hong Technology Co., Ltd. R & D mini-VE-430xxx. Equipped with pneumatic spindle, the ultimate speed of 30000rpm. Controller developed by Pou Yuen Technology LNC-M520i Series PC-BACED controller, model Victortec M5200HSP high-speed high-precision motion controller. And use that dynamometer KISTLER 9129AA to locate the Z-axis position.
In this paper, the grooves in the micromachining processing as the main issue. Using the micro-tool to machining grooves, and measure the surface quality of the bottom of the groove. And using design of experiments designed experiment and calculation results. The limit due to the tool itself strength and machine processing, selection and optimization of machining parameters is the article focuses on the target. And because there are differences in characteristics between the micro-machining and general size of processing. This article will also use the traditional tool of the general size of the processing, used to compared with micro-machining results. The experiments selected Taguchi design of experiments to design experiments and to calculate the results. Taguchi design of experiments is the fewer number of experiments to obtain useful statistical information, it can be fast and robust need to get the results.
URI: http://hdl.handle.net/11455/2860
其他識別: U0005-2008201213114800
Appears in Collections:機械工程學系所

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