Please use this identifier to cite or link to this item: http://hdl.handle.net/11455/2861
DC FieldValueLanguage
dc.contributor曾柏昌zh_TW
dc.contributorPai-Chung Tsengen_US
dc.contributor.author林登文zh_TW
dc.contributor.authorLin, Deng-Wenen_US
dc.contributor.other機械工程學系所zh_TW
dc.date2013en_US
dc.date.accessioned2014-06-05T11:44:09Z-
dc.date.available2014-06-05T11:44:09Z-
dc.identifierU0005-2201201313091900en_US
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dc.identifier.urihttp://hdl.handle.net/11455/2861-
dc.description.abstract隨著陶瓷材料的應用越來越廣泛,對它的要求也開始越來越嚴苛,為了使元件保持良好的性能,必須有高水準的尺寸精度及無損傷的平滑表面。目前陶瓷材料的表面品質通常是仰賴於拋光加工,但拋光加工幾乎無材料去除能力,因此只適合在加工程序中的最後一道程序使用。磨削在這方面有著折衷的優點,透過磨削參數的調整,能有效地使表面粗糙度變佳,並能直接進行工件平面度的修整。因此本研究主要是透過平面磨削參數的調整,進行氧化鋯陶瓷表面品質的優化,目的是在平面磨床上,實現陶瓷材料的精密磨削。 本研究透過田口實驗規劃法進行磨削參數的規劃調整,以最佳表面粗糙度為目標,得到各磨削參數對目標的影響趨勢及最佳化參數,再經由影響表面粗糙度的相關參數進行進階優化實驗。所研究的表面品質除了表面粗糙度的評估分析外,也進行了平面度磨削實驗及表面品質的觀測,另外對於磨削效率及不同砂輪的磨削經驗也進行了探討。 在研究成果方面,已獲得氧化鋯陶瓷平面磨削對表面粗糙度的最佳化參數及影響趨勢,並經過變異數分析驗證其結果無誤。透過進階優化實驗,陶瓷結合劑鑽石砂輪平面磨削最佳表面粗糙度可達Ra0.0218μm、工件平面度最佳為0.9μm。樹脂結合劑鑽石砂輪平面磨削最佳表面粗糙度更可達Ra0.0072μm的程度,工件表面如鏡面般光滑。zh_TW
dc.description.abstractWith the application of ceramic materials more widely, its processing quality requirements become increasingly harsh. In order to maintain good performance of the element, there must be a high level of dimensional accuracy and a smooth surface without damage. The surface quality of ceramic materials is usually dependent on the polishing, polishing almost no ability to remove material, only suitable for the final machining program. In this regard, the grinding has compromise advantages. By adjusting the grinding parameters, it is effective to make the surface roughness becomes better, and can directly trimmed workpiece flatness. This research expects to achieve the precision grinding of ceramic materials on a plane grinder, through the adjustment of the plane grinding parameters to optimize the surface quality of zirconia. First, the optimal surface roughness as the goal of the research, planning grinding parameters using Taguchi’s method, in order to get the trend of grinding parameters and optimize the parameters. And then, implementation of advanced optimization experiments by the relevant parameters. The surface quality of the study, not only the surface roughness analysis, also carried out flatness grinding experiments and microscopic observation of the surface quality. On the other hand, also discusses the grinding efficiency and grinding wheel experience. The results of this research successfully obtain optimization parameters of zirconia plane grinding in surface roughness, and verification by ANOVA. Through advanced optimization experiments, vitrified diamond wheel plane grinding roughness can reach Ra0.0218μm, and the workpiece flatness of 0.9μm. Resin diamond wheel plane grinding even reach Ra0.0072μm, the workpiece surface such as a mirror-like smooth.en_US
dc.description.tableofcontents誌謝 i 中文摘要 ii Abstract iii 目錄 iv 圖目錄 vii 表目錄 ix 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 3 1.3 氧化鋯陶瓷介紹 4 1.4 研究方法 5 1.5文獻回顧 6 1.6本文架構 17 第二章 陶瓷精密磨削與田口實驗規劃法原理 18 2.1 工程陶瓷精密磨削技術 18 2.2 陶瓷的脆-延性材料移除機制 21 2.3 陶瓷材料脆-延性轉換的判定 23 2.4 平面磨削機構 25 2.5田口式實驗規劃法 29 2.5.1田口實驗規劃 29 2.5.2因子及水準的選取 30 2.5.3直交表的配置 31 2.5.4品質計量法 32 2.5.5變異數分析 33 2.5.6最佳參數預測 36 第三章 使用設備與規劃實驗 38 3.1研究對象 38 3.2陶瓷材料磨削的固定工件方式 39 3.3 量測儀器、方法及其它用具 44 3.3.1 表面粗糙度量測 44 3.3.2 左右進給率量測 45 3.3.3 平面度量測 46 3.3.4 表面品質觀測 48 3.3.5 實驗設置 49 3.3.6 砂輪修整 50 3.4 田口實驗規劃 51 第四章 實驗方法與結果討論 55 4.1田口實驗-氧化鋯陶瓷平面磨削 55 4.2表面粗糙度進階優化實驗分析 60 4.2.1極小前後進給率範圍實驗 60 4.2.2前後進給率-AC馬達更換為伺服馬達後之磨削實驗 62 4.2.3樹脂結合劑鑽石砂輪平面磨削實驗 63 4.3氧化鋯陶瓷平面度磨削分析 65 4.4陶瓷與樹脂結合劑鑽石砂輪磨削比較分析 68 4.5氧化鋯陶瓷平面磨削表面觀測 71 4.6平面磨削綜合討論 74 第五章 結論 75 第六章 未來展望 77 參考文獻 79zh_TW
dc.language.isozh_TWen_US
dc.publisher機械工程學系所zh_TW
dc.relation.urihttp://www.airitilibrary.com/Publication/alDetailedMesh1?DocID=U0005-2201201313091900en_US
dc.subject氧化鋯zh_TW
dc.subjectZirconiaen_US
dc.subject平面磨削zh_TW
dc.subject田口實驗規劃法zh_TW
dc.subject表面粗糙度zh_TW
dc.subjectPlane grindingen_US
dc.subjectTaguchi’s methoden_US
dc.subjectSurface roughnessen_US
dc.title應用田口法對氧化鋯平面磨削表面粗糙度參數最佳化研究zh_TW
dc.titleStudy of Taguchi Method on Surface Roughness Optimization of Zirconia Plane Grinding Parametersen_US
dc.typeThesis and Dissertationzh_TW
item.openairecristypehttp://purl.org/coar/resource_type/c_18cf-
item.languageiso639-1zh_TW-
item.grantfulltextnone-
item.cerifentitytypePublications-
item.openairetypeThesis and Dissertation-
item.fulltextno fulltext-
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